MCS Mechatronic manufactures the Dispergrader in Kolhapur, India, and supplies it to tyre makers, rubber compounders, carbon black producers and rubber research labs in Egypt. The instrument measures the degree of dispersion of carbon black and fillers in rubber by automated image analysis of a cut specimen surface.
Egypt has one of Africa's largest steel and construction sectors, with rebar mills, cement plants and new industrial zones around Cairo, Alexandria and the Suez Canal Economic Zone. Mega-projects, a growing automotive components base and expanding oil and gas activity all depend on materials that are tested before use. Poor filler dispersion weakens rubber and shortens tyre life, so dispersion grading is a routine check in compound mixing.
A camera on a precision rail scans the specimen automatically and the software grades dispersion against image banks.
With Pathfinder software
Automated image-analysis instrument for dispersion of carbon black and fillers in black, white and coloured compounds.
| Standards | ASTM D7723; ISO 11345 methods C, D and E |
| Results | Dispersion %Z, %X and Y values; agglomerate size, number and location |
| Imaging | Colour camera with autofocus on precision rail; four-position LED lighting |
| Scanning | Automatic and manual scanning of multiple areas per specimen |
| Software | Pathfinder: histograms, analytical data, image database, five image banks on split screen |
| Included | PC and widescreen monitor |
Full data is on the Dispergrader page.
Our machines are used by steel rebar mills, cement and construction material producers, automotive component makers, oil and gas suppliers, engineering universities and testing laboratories. Typical Egyptian applications include:
Dispersion checks on tread and sidewall compounds
Mixing quality control batch by batch
Dispersibility of carbon black grades
Belts, hoses, seals and moulded parts
Silica and filler dispersion in non-black rubber
Compound development and mixer optimisation
The MCS Dispergrader meets ASTM D7723 and ISO 11345 (methods C, D and E), the standard methods for rating macro-dispersion of fillers in rubber.
In Egypt, product conformity is overseen by EOS (Egyptian Organization for Standardization and Quality), and laboratories that issue accredited reports work under EGAC (Egyptian Accreditation Council). The Pathfinder software stores dispersion values, histograms and images in a database for batch reports.
We supply dispergraders to industrial cities and project sites across Egypt, including:
Machines are packed in seaworthy export cases and shipped from India to Alexandria Port, Port Said and Sokhna Port.
Commercial invoice, packing list, certificate of origin and the machine's calibration certificate are supplied with every shipment.
Online operator training on the machine and its software, with remote technical support from our team in India.
Yes. MCS Mechatronic manufactures the Dispergrader in Kolhapur, India, and exports it to Egypt through ports such as Alexandria Port and Port Said.
It measures the degree of dispersion of carbon black and other fillers in rubber, reporting dispersion %Z, %X and Y values along with the size, number and location of agglomerates.
Yes. The colour camera can analyse black, white and coloured compounds.
ASTM D7723 and ISO 11345 (methods C, D and E).
Egyptian standards issued by EOS largely follow ISO methods. The MCS Dispergrader meets ASTM D7723 and ISO 11345 (methods C, D and E), and its software stores dispersion values, histograms and images for your EOS or client records. We supply the technical documents your importer needs for registration and customs clearance.
The supply voltage depends on the model. Egypt's three-phase supply is 380 V at 50 Hz, so please mention your site voltage and frequency in your enquiry so we can confirm the right electrical configuration.
Tell us the compounds you test and your daily sample volume, and we will send a quotation.
Send Enquiry WhatsApp