MCS Mechatronic manufactures the Dispergrader in Kolhapur, India, and supplies it to tyre makers, rubber compounders, carbon black producers and rubber research labs in South Africa. The instrument measures the degree of dispersion of carbon black and fillers in rubber by automated image analysis of a cut specimen surface.
South Africa has the most developed industrial base in Africa, with mining, automotive manufacturing, steel production, power generation and a large lifting-equipment sector. SANAS-accredited labs, OEM supplier requirements and mining safety rules keep demand for precise, traceable material testing high. Poor filler dispersion weakens rubber and shortens tyre life, so dispersion grading is a routine check in compound mixing.
A camera on a precision rail scans the specimen automatically and the software grades dispersion against image banks.
With Pathfinder software
Automated image-analysis instrument for dispersion of carbon black and fillers in black, white and coloured compounds.
| Standards | ASTM D7723; ISO 11345 methods C, D and E |
| Results | Dispersion %Z, %X and Y values; agglomerate size, number and location |
| Imaging | Colour camera with autofocus on precision rail; four-position LED lighting |
| Scanning | Automatic and manual scanning of multiple areas per specimen |
| Software | Pathfinder: histograms, analytical data, image database, five image banks on split screen |
| Included | PC and widescreen monitor |
Full data is on the Dispergrader page.
Our machines are used by mining houses, automotive OEMs and component suppliers, steel producers, lifting-gear makers, power utilities, SANAS-accredited labs and universities. Typical South African applications include:
Dispersion checks on tread and sidewall compounds
Mixing quality control batch by batch
Dispersibility of carbon black grades
Belts, hoses, seals and moulded parts
Silica and filler dispersion in non-black rubber
Compound development and mixer optimisation
The MCS Dispergrader meets ASTM D7723 and ISO 11345 (methods C, D and E), the standard methods for rating macro-dispersion of fillers in rubber.
In South Africa, product conformity is overseen by SABS (South African Bureau of Standards), and laboratories that issue accredited reports work under SANAS (South African National Accreditation System). The Pathfinder software stores dispersion values, histograms and images in a database for batch reports.
We supply dispergraders to industrial cities and project sites across South Africa, including:
Machines are packed in seaworthy export cases and shipped from India to Port of Durban, Port of Cape Town and Port of Ngqura.
Commercial invoice, packing list, certificate of origin and the machine's calibration certificate are supplied with every shipment.
Online operator training on the machine and its software, with remote technical support from our team in India.
Yes. MCS Mechatronic manufactures the Dispergrader in Kolhapur, India, and exports it to South Africa through ports such as Port of Durban and Port of Cape Town.
It measures the degree of dispersion of carbon black and other fillers in rubber, reporting dispersion %Z, %X and Y values along with the size, number and location of agglomerates.
Yes. The colour camera can analyse black, white and coloured compounds.
ASTM D7723 and ISO 11345 (methods C, D and E).
Accredited labs in South Africa work to ISO and ASTM methods under SANAS. The MCS Dispergrader meets ASTM D7723 and ISO 11345 (methods C, D and E), and its software stores dispersion values, histograms and images for your SABS or client records. Machines can be verified on site by your accredited calibration provider after delivery.
The supply voltage depends on the model. South Africa's three-phase supply is 400 V at 50 Hz, so please mention your site voltage and frequency in your enquiry so we can confirm the right electrical configuration.
Tell us the compounds you test and your daily sample volume, and we will send a quotation.
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