Dispergrader Supplier for South Africa

MCS Mechatronic manufactures the Dispergrader in Kolhapur, India, and supplies it to tyre makers, rubber compounders, carbon black producers and rubber research labs in South Africa. The instrument measures the degree of dispersion of carbon black and fillers in rubber by automated image analysis of a cut specimen surface.

South Africa has the most developed industrial base in Africa, with mining, automotive manufacturing, steel production, power generation and a large lifting-equipment sector. SANAS-accredited labs, OEM supplier requirements and mining safety rules keep demand for precise, traceable material testing high. Poor filler dispersion weakens rubber and shortens tyre life, so dispersion grading is a routine check in compound mixing.

25+years in testing machines
600+customers in India & abroad
ISO 9001:2015& CE certified
ASTM D7723& ISO 11345
Request a Quote for South Africa
Dispergrader for carbon black dispersion, exporter to South Africa

MCS Dispergrader

A camera on a precision rail scans the specimen automatically and the software grades dispersion against image banks.

Dispergrader – Carbon Black Dispersion Tester supplier in South Africa

Dispergrader – Carbon Black Dispersion Tester

With Pathfinder software

Automated image-analysis instrument for dispersion of carbon black and fillers in black, white and coloured compounds.

  • Meets ASTM D7723 and ISO 11345 (methods C, D and E)
  • Laterally translating camera on a precision rail
  • Four-position LED lighting
  • Colour camera with autofocus
  • PC and widescreen monitor included
View full specifications

Dispergrader Specifications

StandardsASTM D7723; ISO 11345 methods C, D and E
ResultsDispersion %Z, %X and Y values; agglomerate size, number and location
ImagingColour camera with autofocus on precision rail; four-position LED lighting
ScanningAutomatic and manual scanning of multiple areas per specimen
SoftwarePathfinder: histograms, analytical data, image database, five image banks on split screen
IncludedPC and widescreen monitor

Full data is on the Dispergrader page.

Dispergrader Applications in South Africa

Our machines are used by mining houses, automotive OEMs and component suppliers, steel producers, lifting-gear makers, power utilities, SANAS-accredited labs and universities. Typical South African applications include:

Tyre manufacturers

Dispersion checks on tread and sidewall compounds

Rubber compounders

Mixing quality control batch by batch

Carbon black producers

Dispersibility of carbon black grades

Technical rubber goods

Belts, hoses, seals and moulded parts

White and coloured compounds

Silica and filler dispersion in non-black rubber

Rubber research labs

Compound development and mixer optimisation

Testing Standards Supported

The MCS Dispergrader meets ASTM D7723 and ISO 11345 (methods C, D and E), the standard methods for rating macro-dispersion of fillers in rubber.

In South Africa, product conformity is overseen by SABS (South African Bureau of Standards), and laboratories that issue accredited reports work under SANAS (South African National Accreditation System). The Pathfinder software stores dispersion values, histograms and images in a database for batch reports.

Cities We Serve in South Africa

We supply dispergraders to industrial cities and project sites across South Africa, including:

Johannesburg Pretoria Durban Cape Town Gqeberha (Port Elizabeth) East London Vanderbijlpark Rustenburg Richards Bay Germiston

Export, Shipping & Support for South Africa

Export Packing & Shipping

Machines are packed in seaworthy export cases and shipped from India to Port of Durban, Port of Cape Town and Port of Ngqura.

Export Documents

Commercial invoice, packing list, certificate of origin and the machine's calibration certificate are supplied with every shipment.

Online Training & Support

Online operator training on the machine and its software, with remote technical support from our team in India.

Frequently Asked Questions

Do you export the Dispergrader to South Africa?

Yes. MCS Mechatronic manufactures the Dispergrader in Kolhapur, India, and exports it to South Africa through ports such as Port of Durban and Port of Cape Town.

What does a Dispergrader measure?

It measures the degree of dispersion of carbon black and other fillers in rubber, reporting dispersion %Z, %X and Y values along with the size, number and location of agglomerates.

Can it analyse white and coloured compounds?

Yes. The colour camera can analyse black, white and coloured compounds.

Which standards does it meet?

ASTM D7723 and ISO 11345 (methods C, D and E).

Can MCS machines support testing in SANAS-accredited labs?

Accredited labs in South Africa work to ISO and ASTM methods under SANAS. The MCS Dispergrader meets ASTM D7723 and ISO 11345 (methods C, D and E), and its software stores dispersion values, histograms and images for your SABS or client records. Machines can be verified on site by your accredited calibration provider after delivery.

Can the machine run on the power supply used in South Africa?

The supply voltage depends on the model. South Africa's three-phase supply is 400 V at 50 Hz, so please mention your site voltage and frequency in your enquiry so we can confirm the right electrical configuration.

Get a Dispergrader Quotation for South Africa

Tell us the compounds you test and your daily sample volume, and we will send a quotation.

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