MCS Mechatronic manufactures the Dispergrader in Kolhapur, India, and supplies it to tyre makers, rubber compounders, carbon black producers and rubber research labs in Indonesia. The instrument measures the degree of dispersion of carbon black and fillers in rubber by automated image analysis of a cut specimen surface.
Indonesia is South-East Asia's largest economy, with a steel centre in Cilegon, nickel processing in Sulawesi, a major automotive cluster around Bekasi and Karawang, and a big rubber and tyre industry. SNI marking for steel and building materials makes in-house testing a must for producers. Poor filler dispersion weakens rubber and shortens tyre life, so dispersion grading is a routine check in compound mixing.
A camera on a precision rail scans the specimen automatically and the software grades dispersion against image banks.
With Pathfinder software
Automated image-analysis instrument for dispersion of carbon black and fillers in black, white and coloured compounds.
| Standards | ASTM D7723; ISO 11345 methods C, D and E |
| Results | Dispersion %Z, %X and Y values; agglomerate size, number and location |
| Imaging | Colour camera with autofocus on precision rail; four-position LED lighting |
| Scanning | Automatic and manual scanning of multiple areas per specimen |
| Software | Pathfinder: histograms, analytical data, image database, five image banks on split screen |
| Included | PC and widescreen monitor |
Full data is on the Dispergrader page.
Our machines are used by steel and nickel producers, automotive component makers, rubber and tyre factories, power plants, construction material labs and universities. Typical Indonesian applications include:
Dispersion checks on tread and sidewall compounds
Mixing quality control batch by batch
Dispersibility of carbon black grades
Belts, hoses, seals and moulded parts
Silica and filler dispersion in non-black rubber
Compound development and mixer optimisation
The MCS Dispergrader meets ASTM D7723 and ISO 11345 (methods C, D and E), the standard methods for rating macro-dispersion of fillers in rubber.
In Indonesia, product conformity is overseen by BSN (National Standardization Agency), which issues SNI standards, and laboratories that issue accredited reports work under KAN (National Accreditation Committee). The Pathfinder software stores dispersion values, histograms and images in a database for batch reports.
We supply dispergraders to industrial cities and project sites across Indonesia, including:
Machines are packed in seaworthy export cases and shipped from India to Tanjung Priok Port, Jakarta, Tanjung Perak Port, Surabaya and Belawan Port, Medan.
Commercial invoice, packing list, certificate of origin and the machine's calibration certificate are supplied with every shipment.
Online operator training on the machine and its software, with remote technical support from our team in India.
Yes. MCS Mechatronic manufactures the Dispergrader in Kolhapur, India, and exports it to Indonesia through ports such as Tanjung Priok Port, Jakarta and Tanjung Perak Port, Surabaya.
It measures the degree of dispersion of carbon black and other fillers in rubber, reporting dispersion %Z, %X and Y values along with the size, number and location of agglomerates.
Yes. The colour camera can analyse black, white and coloured compounds.
ASTM D7723 and ISO 11345 (methods C, D and E).
SNI standards for steel and building materials reference ISO and ASTM test methods. The MCS Dispergrader meets ASTM D7723 and ISO 11345 (methods C, D and E), and its software stores dispersion values, histograms and images for your SNI or client records. We supply the documents your importer needs for customs clearance.
The supply voltage depends on the model. Indonesia's three-phase supply is 380 V at 50 Hz, so please mention your site voltage and frequency in your enquiry so we can confirm the right electrical configuration.
Tell us the compounds you test and your daily sample volume, and we will send a quotation.
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